Estimate annual revenue recovery and payback period (Operations Pro defaults).
Production lines
3
Operators
150
Current OEE %
72
Target OEE %
84
Revenue per line ($M/yr)
8
Estimated annual revenue recovered
$2,880,000
Payback period
0.2 months
5-year cumulative impact
$14,187,700
Estimates use codified TPS uplift benchmarks (typical OEE gains of 8–15 pp within 12 months across SMB manufacturers). Actuals vary by plant baseline. Calculator outputs are illustrative and not contractual.
Feature matrix
Feature
Foundations
Operations Pro
Enterprise Plant
Multi-Site Network
Plant-Floor Diagnostic Engine
Single line
Up to 3 lines
Up to 5 lines
Unlimited
KPI & Loss-Tree Dashboard (OEE / FTT / MTBF)
Loss-tree taxonomy (7 muda + mura + muri)
Active A3 countermeasure tracking
10 open
40 open
120 open
Unlimited
TWI-JI / JR / JM training certification track
JI
JI + JR
JI + JR + JM
JI + JR + JM
Health & Safety Compliance Layer (OSHA 29 CFR 1910 mapped)
Yes. Every deployment includes a 90-day guided onboarding executed by certified implementers against the codified Methodology v3.x. Multi-line and Multi-Site deployments include methodology-owner review checkpoints.
Can we pin a methodology version for audit stability?
Yes. See Settings → Methodology.
What telemetry sources are supported?
OPC-UA, SCADA legacy bridge, MES export, CSV fallback. Integrations are delivered through Lean-Ops Grid's certified integration-partner ecosystem; partner selection is scoped during onboarding.
Who authors the rules library?
Jonathas de Oliveira da Cruz. The library is refreshed quarterly under the codified change-management protocol.
What size plants is this suited for?
SMB plants with 50–500 operators across 1–5 production lines.
How does Lean-Ops Grid compare to Tulip or Plex?
See our Why Lean-Ops Grid page for a side-by-side comparison.
Path to scale
Reference customer mix at scale: 10 Foundations plants + 25 Operations Pro plants + 5 Enterprise plants + 1 Multi-Site network ≈ $1,650,000 annual recurring revenue. Mix calibrated to 4.5% penetration of the addressable DFW SMB manufacturing base by year 5.