The 90-day guided onboarding

Executed by certified implementers against the codified Methodology v3.x — with methodology-curator review checkpoints on major releases.

PHASE 1

Discovery

Days 1–14

PHASE 2

Calibration

Days 15–28

PHASE 3

Pilot

Days 29–56

PHASE 4

Rollout + Certification

Days 57–90

PHASE 1 · Days 1–14Discovery

Plant audit, telemetry source mapping, baseline OEE/FTT/MTBF capture, methodology version selection.

Owner: Certified Implementer + Plant Manager

Deliverables: Baseline scorecard · calibration plan · integration-partner shortlist

PHASE 2 · Days 15–28Calibration

Methodology version pinning, rule library tuning, TWI cohort setup, OSHA-mapped audit baseline.

Owner: Certified Implementer + Quality Lead

Deliverables: Pinned methodology profile · TWI cohort roster · audit baseline

PHASE 3 · Days 29–56Pilot

Single-line rollout, first A3 cadence, weekly shift-handoff briefings, telemetry validation.

Owner: Certified Implementer + Shift Supervisor

Deliverables: First 6 A3s opened · telemetry feed validated · weekly briefings issued

PHASE 4 · Days 57–90Rollout + Certification

Multi-line expansion, operator certification milestones, first quarterly methodology review, audit-trail handoff.

Owner: Certified Implementer + Plant Manager + (Multi-Site) Methodology Owner

Deliverables: All lines on-platform · first cohort certified · first audit-trail snapshot

Frequently asked

Who is the certified implementer?

A trained Lean-Ops Grid implementation partner credentialed against the codified Methodology v3.x. Implementers are spot-checked by the methodology owner on major releases.

What happens after Day 90?

The plant transitions to steady-state operations under the pinned methodology version. Quarterly refresh cadence applies; recalibration requests follow a standardized 14-day intake.

Can we accelerate onboarding for multi-line plants?

Yes. Enterprise Plant and Multi-Site Network engagements compress phases 1–2 by overlapping discovery and calibration; phase 3 still runs single-line first to preserve audit integrity.

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